粉末自動壓實密度儀 （升級版）

一. 定義：Definition

壓實密度的計算公式：壓實密度=面密度/材料的厚度

在鋰離子電池設計過程中，壓實密度=面密度/(片碾壓后的厚度—集流體厚度) ，單位：g/cm3

Compaction density calculation formula: the compaction density =surface density/ thickness of material

In the process of lithium ion battery design, compaction density = surface density / (The thickness of the pole plate  after crushing - current collector  thickness), unit: g/cm3

壓實密度分為：負壓實密度Anode density（或稱為陽壓實密度）和正壓實密度Cathode density（或稱為陰壓實密度）。



粉末自動壓實密度儀 （升級版）

二. 原理: Principle:

鋰離子動力電池在制作過程中，壓實密度對電池性能有較大的影響。通過實驗證明，壓實密度與片比容量，效率，內阻，以及電池循環性能有密切的關系。

In the process of making lithium ion power battery, The compacting density has a large effect on battery performance.The test results show that the compaction density is closely related to specific capacity, efficiency, internal resistance and the performance of the battery cycle.

找出壓實密度對電池設計很重要。一般來說，壓實密度越大，電池的容量就能做的越高，所以壓實密度也被看做材料能量密度的參考指標之一。

It is important to find the optimal compaction density for battery design.Generally speaking, the higher the density, the higher the capacity of the battery, so the compacted density is also seen as a reference indicator of the energy density of the material.

壓實密度不光和顆粒的大小、密度有關系，還和粒子的級配有關系，壓實密度大的一般都有很好的粒子正態分布。可以認為，工藝條件一定的條件下，壓實密度越大，電池的容量越高。

The compaction density is not only related to the size and density of the particle, but also related to the level of the particle, Normally, High compaction density has a good particle normal distribution.It can be said that under certain conditions ,The higher density of the battery, the higher capacity of the battery.

合適的正壓實密度可以增大電池的放電容量，減小內阻，減小化損失，延長電池的循環壽命，提高鋰離子電池的利用率。在壓實密度過大或過小時，不利于鋰離子的嵌入嵌出。

The proper positive electrode compaction density can increase the discharge capacity of the battery, reduce the internal resistance, reduce the loss of polarization, extend the cycle life of battery, Improve the utilization rate of lithium ion batteries. If the The compacted density is too large or too small , It is bad for the embedding of lithium ions.

粉末自動壓實密度儀 （升級版）
三.適用范圍：Scope of application

在外力的壓縮過程中，隨著粉末的移動和變形，較大的空隙被填充，顆粒間接觸面積增大，使原子間產生吸引力且顆粒間的機械楔合作用增強，從而形成具有一定密度和強度的壓坯.

In the process of the compression of external force, As the movement and deformation of powder, larger gap is filled, The contact area between particles increases, The interatomic appeal and mechanical wedge cooperation between particles will be enhanced, Thus forming a certain density and intensity of compact.

滿足標準：GBT 24533-2009 鋰離子電池石墨類負材料，附錄L:粉末壓實密度的測試方法，

Meet standard: GBT 24533-2009 lithium ion battery graphite type anode materials, appendix L: Test method of powder compaction density,

也可以用于具有類似特性之粉末和顆粒壓實密度之測定；上粉末和顆粒測試方法相通。

It can also be used for the determination of powder and particle’s compaction density which have similar properties; The test methods of powder and particle are similar internationally.

粉末自動壓實密度儀 （升級版）

四.功能描述：Function description:

采用液壓恒壓加壓測量系統，7寸觸摸屏和PC軟件控制，荷重單元控制系統能采集應力變化數據，可以任意設置壓力、時間數據，位移由位移傳感器直讀，溫濕度數據通過傳感器獲得，多位數的AD芯片來保障數據的分析，全自動模式，手動操作模式及多段設置操作模式并存；配置PC軟件可以獲得應力與粉體密度關系曲線；時間與粉體屈服強度關系；過程數據的分析和曲線圖譜，為生產企業和科研院所研發新品和改善工藝建立數據模型.提供中英文兩種語言版本。

Adopts hydraulic constant pressureforcing pressure measurement system, 7 inch touch screen and PC software control, High precision load cell stress change control system can precisely collect  the stress change data, Date such as pressure, time Can be arbitrarily set, Displacement direct reading by displacement sensor, the temperature and humidity data obtained from the sensor, Multidigit AD chip to ensure data analysis, Automatic mode, Manual mode and Multistage set operating modes coexist; Configuring PC software to obtain the stress and powder density curve;The relationship between the time and the yield strength of the powder;Analysis of process data and curve spectrum , Set up data model  for production enterprises and scientific research institutes develop new products and improve the process. Provide both Chinese and English languages.

測試項目/test project	技術 參數/ Technical parameter	分辨率/Accuracy
1.主壓力/ Main pressure	5噸；10噸；15噸；20噸；（選購）/ 1 tons; 5 tons; 10 tons; 15 tons; 20 tons(choose to buy)	傳感器：1級/ Sensor: class 1
2.位移測量/ displacement	位移傳感器系統， High precision dial gauge	0.001mm
3.位移行程/ Displacement stroke	0-60mm（可根據客戶要求定做）/( Can be customized according to customer requirements)	0.1mm
4. 控制系統/ Control system	液壓恒壓控制系統/ Hydraulic constant pressure control system
5.顯示方式/display	7寸觸摸屏/7 inch touch screen
6. 模具/ mould	內徑：12.8mm；高：25mm（可定制）/ Inner diameter: 30mm,height：25mm（customizable）	0.1mm
7.脫模方式/ Demoulding method	自動/ automatic
8.安全裝置/ Safety device	自動診斷、過載保護和急停控制/ Automatic diagnosis, overload protection and emergency stop control
9.溫濕度范圍/ Temperature humidity range	常溫-50度；濕度：20%-98%/ Room temperature -50 degrees, humidity：20%-98%
10.時間設置/ time setting	0-99.9S	0.1S
11.設備管理功能/ Device management function	密碼設置及數據管理存儲/ Password settings and data management storage
12.密度值/ Density value	99.99999g/cm3 不同樣品特性不同密度有所差異/ Different samples characteristics have different density.	3%以內/ Less than 3%
13.測試天平（選購）/ High precision test balance(choose to buy)	到0.00001g，量程：120g/ Accurate to 0.00001g, range: 120g	0.01%
14.位移速度/ Displacement speed	約15mm/min	0.1mm/min
12.使用環境要求/ Environmental requirements	儀器使用環境要求：工作溫度：-10℃－40℃，濕度：≤65%RH Environmental requirements for instruments：working temperature：-10℃－40℃，humidity：≤65%RH
13.電源/ Power Supply	220V 50HZ或者380v/220V 50HZ or 380v
14. 整機不確定性誤差/ Machine uncertainty error	整機不確定性誤差3%/ Machine uncertainty error 3%
選購項目 Choose and buy items	電腦，打印機，其他規格模具 Computer, printer, other specifications mold